Wednesday, April 22, 2009

The basic compound formula

The specific formulation in Flowing Table has 100 parts of raw gum elastomer and 160.15 parts of total material. After curing for 35 minutes at 140°C its vulcanized properties are indicated as 57 IRHD, with a tensile strength of 30 MPa and elongation at break of 645%. The specific formulation and properties are taken from 'The Natural Rubber Formulary and Property Index published by The Malaysian Rubber Producers Research Association (MRPRA) Rubber chemists use the term phr (parts per hundred rubber), meaning parts of any non rubbery material per hundred parts of raw gum elastomer (rubbery material). They prefer this rather than expressing an ingredient as a percentage of the total compound weight. Parts can mean any unit of weight (kg, lb, etc.) as long as the same weight unit is used throughout the formulation.


Specific Formulation

Material

PHR

For Example

PHR

Raw gum elastomer

100

SMR20

100

Sulfur

from 0 to 4

Sulfur

0.35

Zinc oxide

5

Zinc oxide

5

Stearic acid

2

Stearic acid

2

Accelerators

from 0.5 to 3

MBS

1.4

TMTD

0.4

Antioxidant

from 1 to 3

HPPD

2

Filler

from 0 to 150

N330 Black

45

Plasticizer

from 0 to 150

Aromatic petroleum oil

4

Miscellaneous

None

TOTAL

160.15

PHR is defined as parts by weight of ingredient per 100 parts of raw gum elastomer. The limits given are typical examples and are not intended to be absolute values.


1 comment:

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